Dr. Bernd Korves October 05, 2015

Transkript

1 Workshop Platforms for connected Factories of the Future The Future of Manufacturing On the way to Industry 4.0 Dr. Bernd Korves October 05, 2015

2 Digitalization changes everything New business models in the Internet age From bookstore to e-book From Yellow Pages to marketplace From record store to streaming From taxi to ride-sharing Page 2

3 Digitalization for production industries The paradigms are still the same Increase competitiveness Productivity Speed Flexibility Energy efficiency and resource efficiency are critical competition factors Shorter innovation cycles for ever more complex products Individualized mass production in increasing volatile markets but they are spelled somewhat differently in the age of digitalization Page 3

4 Our way to the future of manufacturing Holistic approach to the entire value chain Production planning Tecnomatix Production SIMATIC IT Production engineering TIA Portal Services Plant Data Services Product design NX Partners and Suppliers Teamcenter Integration of all steps of the product development and production process through industry software increases productivity and efficiency Page 4

5 Three core elements of Industrie 4.0 Digitalization and networking are key to success Fusion of virtual and real world Integration of product design and production engineering based on a common Digital Enterprise Platform Cyber-physical systems Production units with complete virtual representation ( digital twin ) enable migration toward plug 'n' produce integration of automation Dynamic production network Flexible value chains with information available in real time across company boundaries based on powerful Manufacturing Operations Management Page 5

6 Three core elements of Industrie 4.0 Digitalization and networking are key to success Fusion of virtual and real world Integration von Produktdesign und Produktionsengineering basierend auf einer gemeinsamen»digital Enterprise«- Platform Cyber-physical systems Produktionseinheiten mit vollständigem virtuellen Abbild ermöglichen Migration zu einer»plug and produce«-integration der Automatisierung Dynamic production network Flexible Wertschöpfungsketten mit in Echtzeit verfügbaren und unternehmensübergreifenden Informationen, basierend auf leistungsfähigem Manufacturing Operations Management Communication requirements Page 6

7 Three core elements of Industrie 4.0 Digitalization and networking are key to success Fusion of virtual and real world Integration von Produktdesign und Produktionsengineering basierend auf einer gemeinsamen»digital Enterprise«- Platform Cyber-physical systems Produktionseinheiten mit vollständigem virtuellen Abbild ermöglichen Migration zu einer»plug and produce«-integration der Automatisierung Dynamic production network Flexible Wertschöpfungsketten mit in Echtzeit verfügbaren und unternehmensübergreifenden Informationen, basierend auf leistungsfähigem Manufacturing Operations Management Page 7

8 Animation Page 8

9 Three core elements of Industrie 4.0 Digitalization and networking are key to success Fusion of virtual and real world Integration von Produktdesign und Produktionsengineering basierend auf einer gemeinsamen»digital Enterprise«- Platform Cyber-physical systems Produktionseinheiten mit vollständigem virtuellen Abbild ermöglichen Migration zu einer»plug and produce«-integration der Automatisierung Dynamic production network Flexible Wertschöpfungsketten mit in Echtzeit verfügbaren und unternehmensübergreifenden Informationen, basierend auf leistungsfähigem Manufacturing Operations Management Page 9

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11 Three core elements of Industrie 4.0 Digitalization and networking are key to success Fusion of virtual and real world Integration von Produktdesign und Produktionsengineering basierend auf einer gemeinsamen»digital Enterprise«- Platform Cyber-physical systems Produktionseinheiten mit vollständigem virtuellen Abbild ermöglichen Migration zu einer»plug and produce«-integration der Automatisierung Dynamic production network Flexible Wertschöpfungsketten mit in Echtzeit verfügbaren und unternehmensübergreifenden Informationen, basierend auf leistungsfähigem Manufacturing Operations Management Page 11

12 Outlook on advanced manufacturing process chains Hierarchical system of feed-back & feed-forward loops Closed loop controlled processes within single process steps e. g.: machining e. g.: welding e. g.: heat treatment CAD / CAM Design and NC programming Customer requirements, material, environment Offline testing and operation Example: test rig Page 12

13 Outlook on advanced manufacturing process chains Hierarchical system of feed-back & feed-forward loops Data of single process steps are used to control proceeding or successing process steps e. g.: machining e. g.: welding e. g.: heat treatment CAD / CAM Design and NC programming Customer requirements, material, environment Offline testing and operation Example: test rig Page 13

14 Outlook on advanced manufacturing process chains Hierarchical system of feed-back & feed-forward loops Data analytics and management platform Data of all process steps are available to optimize the whole process chain e. g.: machining e. g.: welding e. g.: heat treatment CAD / CAM Design and NC programming Customer requirements, material, environment Offline testing and operation Example: test rig Page 14

15 Outlook on advanced manufacturing process chains Hierarchical system of feed-back & feed-forward loops Ubiquitous data generation and analytics are used to continuously improve manufacturing and products Data analytics and management platform e. g.: machining e. g.: welding e. g.: heat treatment CAD / CAM Design and NC programming Customer requirements, material, environment Offline testing and operation Example: test rig Page 15

16 Outlook on advanced manufacturing process chains Hierarchical system of feed-back & feed-forward loops Smart Data Data analytics and management platform Digital twin e. g.: machining e. g.: welding e. g.: heat treatment e. g.: machining e. g.: welding e. g.: heat treatment CAD / CAM Design and NC programming Customer requirements, material, environment Offline testing and operation Example: test rig Page 16

17 Smart data to business principle Combination of domain, device & analytics know-how Data from installed basis = Smart Data Installed products, systems, processes and sensors Domain know-how + Context know-how + Analytics know-how Performance increase Energy saving Cost reduction Risk avoidance Quality improvement Data Data analytics Information Options for action Customer benefit Page 17

18 Important drivers for digitizing manufacturing in Europe Create the right legal framework ( IT Security, Data Protection, Free Flow of Data ) Develop infrastructure Implement the digital single market Support and fund research and innovation Promote common, industry-driven standards Stronger cross-sector co-ordination and networking of existing activities Strengthen the Innovation Ecosystem, by supporting industry, SMEs and Start-Ups Use Public Procurement as driver for and implementer of innovative solutions Address the Digital Skills Gap Promote acceptance of digitization and trust building Page 18

19 Thank you! Dr. Bernd Korves Page 19